Description
Product Overview
| Project Name | Gantry frame palletizer system | |
Dimension(L*W*H) | 4800*2300*3100mm | |
Weight | 1700 | |
Packing specification | 10-50kg | |
Packing speed | 400 bags/hour | |
Palletizing type | five-flowerstomp, six-flower stomp, seven-flower, eight-flower, ten-flower | |
Feature of Gantry Frame Palletizing Machine
- Transition conveyor : Driven by a motor and a cycloid pinwheel reducer, with a rubber belt as the bearing surface and supported by a roller. Equipped with a photoelectric detection switch, when there are packaging bags on the roller table of the palletizer that have not been removed, the subsequent packaging bags stop on the buffer belt conveyor and wait.
2. Waiting area for pallets: After palletizing, the pallets can temporarily stay in the waiting area. However, the waiting time should not be too long, otherwise it will affect the normal palletizing of the palletizer. (The palletizer waits until it receives the empty pallet arrival signal.)
3. Necessary buffer zone is generally required in the front section of the feeding conveyor. It is best to interlock with high-end packaging equipment signals, and stop the operation of packaging equipment in the case of sever blockage of the product.
4. Weighing, packaging and palletizing unit control system: Placed near the packaging line at the operating site. Equipped with indicator lights and operation buttons for operating start, stop and status indications of conveyors, bag-inverters, and shapers. The entire system includes the detection and control of all conveyor lines to clearly feedback the status of any link in the entire equipment on the control cabinet. The LCD display of the system control is intuitive and clear, which is convenient for timely understanding and modification of the equipment parameters.
Application of Gantry Frame Palletizing Machine
Gantry frame palletizer is use for packing bags, cartons even other kinds products on one by one pallet. No problem make program to realize different pallet type according to your requirements.Its optional.Mainly use in automotive, logistics, home appliances, pharmaceuticals, chemicals, food and beverages industries, etc.
Gantry frame palletizier is suitable for palletizing of big bags, such as fertilizer, flour, cement, rice, chemical raw materials and feed stuffs.The use of touch-screen operation is to achieve man-machine dialogue, which show the production speed, the cause of the malfunction and location, a high degree of automation.It uses PLC programmable bag sorting layer stacking, and pallet supply and discharge can be programmed into the program control.High quality chain with good wear resistance ensures high precision, stable transmission and so on.Imported pneumatic components and cylinders ensures high quality and reliable performance.
Differences of Robotic Palletizer and Gantry Frame Palletizer
If the above qualities are not enough, there are also some advantages unique to robotic palletizers. When purchasing a palletizer, the first question that comes to mind is which type of palletizer to buy. Thus, it is important to know the pros and cons of robotic and conventional palletizers. Each type has its own merits that make it suitable for a particular application. The table below compares the two pieces of equipment.
Robotic Palletizer | Gantry Frame Palletizer |
| Low investment cost for simple applications: For simple palletizing solutions, a robotic arm can be employed where speed is not a critical factor. Using a robotic arm eliminates the need for multiple conveying systems, turning mechanisms, stoppers, gates, and so forth. Thus, robotic arms are a cheaper option when they can cope with the required throughput. | Better tolerance with varying packaging types: Conventional palletizers form the unit load by turning and pushing the product to its desired location and orientation without the need to pick up and place the product. Thus, varying the packaging dimensions or packaging types will not affect the handling of the palletizer. If modification is needed, this can be done by adjusting the controls through its program. No hardware modification is needed. |
| Ability to serve multiple lines: One robotic palletizer can be situated between two or more packaging lines. For one conventional palletizer to serve multiple lines, upstream product accumulation systems are used. Robotic palletizers eliminate this need which further cuts the investment cost. | Higher throughput: Most conventional palletizers are used for high throughput palletizing. This is because their actuators’ movements are much simpler than that of robotic types. Moreover, they can easily transfer and orient multiple products at once. Robotic palletizers, on the other hand, are slow if their mode of operation is individually picking and placing products. They can only increase their throughput rate by collecting multiple products at the same time. |
| Versatile pattern forming: Robotic palletizers are better equipped to change pattern formation than conventional palletizers. Changing the pattern only requires reprogramming of the robotic arm’s movement and the actuation of the end effector. There is no need to change its hardware. However, changing the palletizing pattern can cause negative effects on its throughput. | More robust and reliable: Conventional palletizers are fit to handle heavier loads than robotic palletizers with similar capacities. In a conventional palletizer, the bulk of the load is carried by a conveyor system that easily handles weights far above the pallet load. In contrast, robotic systems have loads that are concentrated at their joints. This is especially significant for robots with articulated arms. Moreover, the joints of a robotic arm perform more movements for a given operation. Fatigue due to dynamic mechanical stresses is more evident in robotic types. |
| Ability to perform secondary tasks: Robotic palletizers equipped with vacuum, magnetic, or custom end-of-arm-tools can perform additional tasks such as slip sheet dispensing, pallet placing, and wrapping. Aside from these additional functions, robotic palletizers can completely reverse their operation. This feature is seen on robotic palletizers-depalletizers. | Easy maintenance and servicing: Conventional palletizers are easy to troubleshoot. They have several actuators that perform distinct functions. Determination of which actuator failed is accomplished by simply observing the operation of the machine. In addition, conventional types have more hardwired components than robotic types. Servicing hardwired components requires less technical specialization. |
| More compact: Robotic palletizers are more compact than conventional types. They only take up the space required by the robotic arm and the staging platform for the palletized load. Conventional types have many different components such as conveyors, pushers, and ejectors; these are all required for accomplishing a single operation. This configuration takes up significant floor area and headroom. They also have multiple staging areas for layer forming. | Easy part replacement and sparing: Most conventional palletizer actuators are on the market. These actuators are more common since their application is not limited to palletizers. Large supplies are available because of the high demand. Most manufacturers of robotic palletizers use patented parts, which usually have limited suppliers. |
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